A kaolin manufacturer in Hainan sought to upgrade their Kaolin powder sınıflandırma system to meet the particle size specifications for high-end cosmetic and industrial applications. After a comprehensive evaluation of multiple suppliers, they selected Epic Powder’s high‑efficiency hava sınıflandırıcı.
Customer Challenge
The manufacturer was using older classification equipment that struggled to deliver narrow, reproducible particle‑size distributions required by specialty markets. This led to product inconsistency, frequent re‑processing, and inability to fulfill larger orders for high‑value applications.
Our engineering team analyzed the client’s kaolin samples, target specifications, and capacity requirements. A free trial in our pilot plant demonstrated clear separation efficiency and process stability.
Key Differentiators Identified by the Client
- Adaptive Rotor Design: Allows real‑time adjustment of cut size without stopping production.
- Advanced Airflow Control: Patented flow‑guiding system minimizes coarse particle entrainment and reduces fines in the coarse fraction.
- Ease of Bakım: Quick‑disassembly design for cleaning and liner replacement, minimizing downtime.
- Energy Efficiency: Lower specific power consumption per ton compared to competing models.
The Solution
We recommended a model equipped with:
- Frequency‑controlled classifier rotor for precise cut‑point tuning
- Integrated cyclone and dust‑collector system for maximum yield
- PLC‑based control panel with recipe memory for different product grades
- Wear‑resistant liners in high‑abrasion zones for extended service life
Implementation & Results
After installation and commissioning, the classifier performed consistently in continuous production. The client achieved product with uniformity: sharp cut, low oversize in fines, high classification efficiency.
“The trial data matched exactly what we got in full‑scale production. Epic Powder didn’t just sell us a machine—they provided a reliable classification solution that let us expand into markets we couldn’t reach before.”
– Production Manager, Kaolin Processing Plant
Technical Parameters:
Material: Kaolin
Particle Size: D97=5.80 µm, D50=15.2 µm
Output: 500 kg/h
Ready to Achieve Precision in Your Powder Classification?
If you’re looking for consistent cuts, higher throughput, and better product value, Destansı Toz’s classifiers are engineered to deliver measurable results.
Contact us and see how our technology can meet your specifications.
