Proje Arka Planı
With the rapid development of new energy materials, conductive composites, and functional carbon materials, the demand for coconut shell carbon powder has been rising year by year. This demand is particularly strong in fields such as battery anode materials, conductive coatings, composites, and eco-friendly adsorbents.
However, the production of high-quality coconut shell carbon powder places extremely high demands on particle size uniformity, specific surface area, and dispersion. Traditional mechanical grinding methods often suffer from several issues.
These include uneven particle size distribution, low fine powder yield, high energy consumption, and severe dust pollution.
These methods struggle to meet the high standards demanded by the new materials industry.
To address this challenge, a leading domestic new materials company introduced the Epic Powder Hava Jetli Değirmen for the ultrafine grinding of coconut shell carbon, enabling the production of high-quality carbon powder.
Process and Equipment Selection
The core objective of this proje is to produce coconut shell carbon powder with a particle size of D50 ≈ 7 μm. The powder must exhibit high fineness, uniform particle size distribution, and be free of agglomeration. Following a systematic evaluation, the Destansı Toz air jet mill was selected as the key grinding equipment for coconut shell carbon. Its features include:
High-Speed Air-Jet Milling
The coconut shell carbon is broken down using the impact and collision forces generated by high-speed jets of compressed gas. This ensures controllable particle size and uniform distribution of the fine powder.
Dry Ultrafine Milling
The air-jet mill employs a fully dry milling process that requires no liquid addition, eliminating the need for washing or drying steps. This simplifies the production process and reduces energy consumption.
Hassas Parçacık Boyutu Kontrolü
The built-in air sınıflandırma system allows for precise control of the target particle size (D50 ≈ 7 μm) by adjusting the rotational speed. This improves the yield of qualified finished micro-powder and reduces the need for recirculation.
Low-Contamination Design
The fully enclosed system design effectively suppresses dust dispersion. This ensures a safe production environment and meets modern green production requirements.
Üretim Sonuçları
| Key Performance Indicator | Result | Tanım |
|---|---|---|
| Product Particle Size | D50 ≈ 7 μm | Achieves target ultrafine particle size for coconut shell carbon powder |
| Parçacık Boyutu Dağılımı | Uniform and highly controllable | Meets the requirements for anode materials and functional composite applications |
| Production Efficiency | ~30% higher than traditional mechanical grinding | Significantly improves throughput and operational efficiency |
| Enerji Tüketimi | Reduced per unit of output | High-efficiency pneumatic grinding lowers energy costs |
| Powder Quality | High fineness, large specific surface area, no significant agglomeration | Ensures superior performance in downstream applications |
Uygulamalar
This coconut shell carbon powder is widely used in:
- Anode materials for lithium-ion batteries: to improve conductivity and cycle stability.
- Conductive composites: to enhance the electrical conductivity of composites.
- High-performance coatings and rubber products: to enhance conductivity and abrasion resistance.
- Eco-friendly adsorbent materials: Provides excellent specific surface area and adsorption capacity.
Through this project, the company has achieved industrial-scale production of ultra-fine coconut shell carbon powder. This provides high-quality raw materials for downstream applications of new materials. It also demonstrates the technical advantages of the Epic Powder air jet mill in the preparation of new energy and functional carbon materials.
