In the competitive flame retardant market, the performance of Aluminum Hydroxide (Al(OH)3) depends entirely on its fineness and particle morphology. Recently, a major manufacturer of polymer additives successfully implemented Epic Powder’s integrated grinding and classifying technology to meet the rising demand for high-quality fillers for Aluminum Hydroxide production.
The Challenge: Balancing Fineness and Throughput
The client required a system that could produce both ultra-fine grades for high-end electronics and standard grades for industrial plastics, all while maintaining a strictly controlled particle size distribution (PSD) to ensure optimal flame retardancy in the end product.
Our Solution: Advanced Ball Mill & Air Classifying Line
Epic Powder provided a full-scale Ball Mill and Air Classifier production line. This combination is the industry standard for processing Aluminum Hydroxide due to its stability and high precision.
Key Advantages of the Epic Powder System:
- Optimized Particle Shape: Unlike impact mills, our ball mill technology produces a more rounded particle shape, which improves the flowability and loading capacity of Al(OH)3 in resin systems.
- Precision Sınıflandırma: The high-performance air classifier ensures a sharp “cut,” eliminating oversized particles that could compromise the mechanical properties of the client’s final composite.
- Wear Resistance: To maintain the high whiteness of Aluminum Hydroxide, our mills are equipped with ceramic liners (Alumina) to prevent metallic contamination.
- Scalable Efficiency: The system is designed for continuous 24/7 operation with low Bakım requirements.
Technical Performance Data
The following data highlights the system’s ability to switch between high-precision and high-volume production modes seamlessly:
| Product Application | Particle Size (D50) | Throughput (Capacity) |
| Ultra-Fine Grade | 2.3\μm | 700 kg/h |
| Industrial Grade | 7.7\μm | 2300 kg/h |
Conclusion
By choosing Destansı Toz, the client achieved a significant increase in production flexibility. Our ball mill and classifying system delivered the exact particle size distribution required for high-performance flame retardants, ensuring their product stands out in the global market.
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